Via T.Noce,22  - 48020 Porto Fuori (Ravenna) Italia

Tel. fax 0039 • 0544 • 432257

 

e-mail info@saitalia.it

 

SAI ITALIA was set up more than 25 years ago in the Ravenna province. It is specialised in autogenous welding and manufactures equipment for goldsmiths and dental technicians

Always aware of market requirements, the company guarantees high quality production, in strict compliance with all norms and regulations

The development of a structured policy alongside high product quality and customer service contributes to its steady development in Italy as well as abroad.

 

DESCRIPTION

The QUARK III system for autogenous welding with bottles is the most complete and efficient equipment available on the market today.

The gas stabilisers and the removable filter/drier for oxygen provide a continuous supply to the micro-torch, thus making it much easier to adjust the micro-flames.

It is provided with the deoxidizer distribution device FLUX J, suitable for all metals, with independent steam output which comes directly from the flame itself. This makes it possible to weld quickly without leaving any residue.

QUARK III can be linked by means of two four-way distribution devices simultaneously to three micro-torches and one normal melting torch.

Furthermore it is suitable for air-gas welding or for use with torches up to 500 litres an hour.

 

MAIN FEATURES

FITTING FOR THE «QUARK III»

PREPARATION

MAINTENANCE  

MAIN FEATURES

·         It works with oxygen or compressed air and gas (BUTANE, PROPANE LPG)

·         It can reach a temperature of about 3000 ° C

·         It can melt about 40/50 g of metal

·         It supports up to four micro-torches, all individually adjustable, or three micro-torches plus one normal melting torch

·         It is provided with deoxidising liquid suitable for all metals (it does not leave any residue and makes welding and melting much easier)

·         Removable drier for oxygen.

·         It is provided with all safety devices: bell-shaped pressure reducers for high pressure and non-return valves for gas and ox

·         Vessel-protection grid.

·         It does not require any kind of maintenance

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FITTINGS FOR THE "QUARK III" SYSTEM

As mentioned in the previous section, the QUARK III system is an extremely versatile type of equipment which makes it possible to perform almost all welding and heating operations. The source used can be gas, oxygen and in certain cases also compressed air.

With the QUARK III system it is possible to use two types of torch: one very small and the other of the traditional type. Both the small torch and the traditional type can work (by replacing the nozzles or the head tubes) with compressed air and gas or with oxygen and gas.

In the first case the QUARK III system should be connected to a compressed air source; in the second case the QUARK III should be connected to an oxygen source. In both cases the combustion gas pipe can be the same.

The traditional torch is provided with four welding head tubes made of copper (respectively: 100-200-300-400 litres/hour) which all work with oxygen.  These are used when you want to work at high temperatures, for strong welding or melting. The compressed air head tube, on the other hand, is used for mild heating and soft brazewelding, as well as for all those operations where temperatures no higher than  900°C are required.

The micro-torch has basically the same features as the traditional type, though of course on a smaller scale. It is provided with several needles which can be inserted by pressing them onto the end of the torch and can be used for micro-welding.

There are also two micro-nozzles which work with compressed air and gas and are very efficient for a high number of welding and heating operations on particularly delicate elements.

The operating pressure is two bar for gas-ox and compressed air.

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PREPARATION

Unscrew the two caps placed on the lid and pour the FLUX J deoxidising liquid into the transparent tank without exceeding the maximum level indicated.

Insert correctly the tubes for oxygen and for any gas (butane, propane LPG) in the two rubber holders on the back of the device.

Feed the equipment with a pressure of two bar (two atmospheres) .

In order to light the flame, proceed as follows: slowly open the gas tap, turn it on and adjust it so that the flame does not come off the tip of the needle. At this point, gradually open the oxygen tap until you notice a small concentrated spear with a strong colour, inserted into a green-coloured flame.

The micro-torch can be switched on for several hours continuously.

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MAINTENANCE

The QUARK III system does not require much maintenance. All you have to do is top up the transparent tank with FLUX J deoxidising liquid, when it reaches the minimum level.

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